|
|
Information about UPS and Sealed Lead
Acid Batteries
|
|
There are four major factors that affect UPS battery
life (both sealed and flooded cells):
|
|
Ambient Temperature
The rated output capacity of a battery is based on an
ambient temperature of 25C (77F). It is important to
realize that any variation from this operating
temperature can alter the performance of the battery,
and shorten its expected life. High temperature reduces
the battery life greatly.
A good rule of thumb when determining battery life in
relation to temperature is that for every 8.3C (15F)
average annual temperature above 25C (77F), the life of
the battery is reduced by 50 percent. |
UPS Battery Capacity
UPS battery capacity is determined by the battery's
ability to convert chemical energy into electrical
current at a specified rate for a specified amount of
time. |
UPS Battery Chemistry
No
UPS battery will last forever-- even one that
experiences minimal use. This is because UPS batteries
are electro-chemical devices whose ability to store and
deliver power slowly decreases over time. So, even if
you follow all the guidelines for proper storage
temperature and maintenance, you still must replace them
after a certain period of time. |
Cycling
During a utility power failure (severe brownout or
blackout conditions), the UPS operates on battery power.
Once utility power is restored, the battery is recharged
for future use. This entire "loop" is considered a
discharge cycle.
At
installation the battery is at 100 percent of rated
capacity. Each discharge and subsequent recharge reduces
the relative capacity of the battery by a small
percentage. The length of the discharge cycle will
determine the reduction in battery capacity.
The "loaf of bread"
analogy is most often used to illustrate the
relationship between cycling and battery life. A loaf of
bread can either be cut into many thin slices or a few
thicker slices. Similarly, a UPS battery can provide
power over a large number of short cycles, or fewer
cycles of longer duration. |
Maintenance and Service
The final factor to consider is the maintenance and
service of the batteries and the UPS. The gradual
decrease in battery life can be monitored and evaluated
through voltage checks, load testing and retorquing
connections, as part of a periodic maintenance program.
Without regular maintenance and service checks, your UPS
battery may experience:
-
Heat-generating resistance at the terminals
-
Improper loading
-
Reduced protection
-
Premature failure
With proper maintenance and service, the end of battery
life can be estimated and replacements scheduled without
any interruption or loss of backup power.
|
UPS Battery FAQs
|
| What is the
"end of useful life"?
The IEEE defines "end of useful life" for a UPS battery
as being the point when it can no longer supply 80
percent of its rated capacity in ampere-hours. (Because
the relationship between amp-hours and load protection
time is not linear, a 20% reduction in capacity results
in a much greater reduction in protection time. For
example, a UPS battery that supports a full load for 15
minutes when new, will support the same load for only
about 8 minutes when it reaches its defined "end of
life"). When your battery reaches 80 percent of its
rated capacity, the aging process accelerates and the
battery should be replaced. |
Which factors contribute most to end-of-life for UPS
batteries?
In North America, Western Europe and similar countries,
positive grid corrosion has been the most common
end-of-life factor for UPS batteries. This is a result
of the normal aging process due to UPS battery chemistry
(regardless of battery cycling) and involves the gradual
breakdown of the inner wires of the positive grid within
the battery.
In other areas,
cycling is often the major contributing factor, due to
very unpredictable utility power.
Back to Top
How do I make
sure that my UPS batteries are maintained and serviced
properly?
With proper maintenance, battery life can be predicted
and replacements scheduled without interrupting your
operations. These are IEEE and OEM recommendations for
general maintenance:
-
Comprehensive maintenance programs with a
monthly inspection, and more rigorous quarterly and
annual checks.
-
Retorquing all connections, as required
-
Load testing
-
Cleaning the battery area, as required
Back to Top
|
|
What about my smaller
UPS? Does this information apply only to the larger
models?
Yes, this
information applies to all UPS batteries. It is also
important to understand the fact that battery warranty
does not necessarily equal battery life and the
estimated range for battery life is five to eight years.
Back to Top
|
| Are
Maintenance Free batteries maintenance free?
Though sealed
batteries are sometimes called "maintenance free," they
still require scheduled maintenance and service. The
term "maintenance free" refers to the fact that they do
not require fluid. Preventive maintenance is the key to
maximizing your UPS battery service life.
Back to Top
|
| What about
the disposal of batteries?
Never toss the UPS batteries in the
trash!
Recycle them.
Please recycle all batteries.
You may ship your used batteries to:
|
4upsbattery.com
Attn: Recycle
642 E. 39th Place, Ste 5
Yuma, AZ 85365 |
We will recycle them for you or you may take them
to a local recycler. Call
800-255-5545 for additional assistance.
Back to Top |
Dependable
performance and long service life depend upon correct charging.
Faulty procedures or inadequate charging equipment results in
decreased battery life and/or unsatisfactory performance and may
void the warranty.
To charge an
SLA battery, a DC voltage higher than the open circuit of 2.15 volts
per cell is applied to the terminals of the battery. Any of the
conventional charging techniques may be used, but to obtain maximum
service life and capacity, along with acceptable recharge time,
constant voltage-current limited charging is recommended.
During constant voltage or
taper charging, the battery's current acceptance decrease as voltage
and state of charge increase. The battery is fully charged once the
current stabilizes at a low level for a few hours.
Back to Top
Cycle Applications:
Limit initial current to 0.20C (C is the nominal A.H. capacity of
the battery). Charge until battery voltage (under charge) reaches
2.45 per cell at 68 degrees F (20 deg.C). Hold at 2.45 volts per
cell until current drops to approximately 0.01C ampere. Battery is
fully charged under these conditions, and charge to "float" voltage.
Back to Top
"Float" of Stand-By
Service:
Hold battery across constant voltage source of 2.25 to 2.30 volts
per cell continuously. When held at this voltage, the battery will
seek its own current level and maintain itself in a fully charged
condition.
Continuous
over or undercharging is the single worst enemy of a lead acid
battery. Caution should be exercised to insure that the charger is
disconnected after cycle charging, or that the float voltage is set
correctly.
Because there is a chance of
off-gassing hydrogen and oxygen if the battery is overcharged, it is
important to provide adequate air circulation. (Never charge or
discharge a battery in a hermetically sealed enclosure.)
Batteries
should not be stored in a discharged state or in a hot
location. If a battery has been discharged for some time it may not
readily take a charge.
Due to the self-discharge
characteristics of this type of battery, it is imperative that they
be charged after 3-4 months of storage, otherwise permanent loss of
capacity might occur as a result of sulfation. To prolong shelf life
without charging, store batteries at 50 degrees F (10 deg. C) or
less.
Back to Top
Don't see your
questions? call 800-255-5545 or
email
|